Xiang Xin Yu
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We utilize advanced multi-axis CNC machining centers (including 4-axis and 5-axis simultaneous machining), capable of efficiently producing complex geometries such as curved surfaces, angled holes, and irregular structures. Multi-axis machining reduces setup times, ensures consistency in accuracy, and allows for complete machining in a single setup—shortening lead times. It is particularly suitable for high-demand industries like aerospace, medical devices, and precision molds.
We strictly enforce stringent internal tolerance control, achieving routine precision within ±0.01mm, with critical dimensions possible down to ±0.005mm or tighter. Through precision CNC equipment, a temperature-controlled workshop environment, and full-process inspection with high-precision measuring instruments (such as CMMs and optical image measuring systems) combined with SPC process control, we ensure that batch-produced parts meet your most exacting tolerance requirements.
We emphasize surface integrity control, optimizing machining parameters, selecting appropriate tools, and applying post-machining treatments to ensure surfaces are free of burrs, micro-cracks, and controlled residual stress. We can achieve surface finishes of Ra 0.4μm and below, and provide additional treatments such as polishing, sandblasting, anodizing, or plating to enhance appearance, wear resistance, and corrosion resistance as needed.
Precision Coupling Manufacturing: High-precision processes are employed to machine flexible couplings, rigid shaft sleeves, and universal joints, ensuring zero-backlash transmission performance. Keyways, set screw flats, and clamp slots are machined with exact angular alignment to guarantee optimal concentricity.
Multi-Process Integrated Manufacturing: Multiple operations such as multi-face milling, drilling, and tapping for housing-type parts are completed in a single or minimal number of setups. This approach reduces repositioning errors and enhances the relative positional accuracy between features.
| Machining Type | Details |
|---|---|
| 5‑Axis Milling | 3,4,5-axis machining for complex geometries and undercuts. |
| High-Speed CNC Turning | Swiss-style and multi-spindle lathes for high-volume, intricate turned parts. |
| Surface Finishing | Anodizing, Plating, Powder Coating, Electro-Coating, Brushing, Polishing, and laser engraving. |
| Quality Control Process | Details |
|---|---|
| CAM Simulation | Complex toolpaths are simulated in software to verify collision-free motion and optimize cycle times before machining begins. |
| Custom Workholding | For complex parts, we design and machine custom fixtures to ensure rigid support and repeatable positioning. |
| In‑Process Probing | CNC probes verify critical features during machining, allowing real-time adjustments and reducing scrap. |
| CMM Verification | Finished complex parts are inspected on coordinate measuring machines to validate all dimensions and geometries. |
Dynamic Balancing Control for Couplings: After precision machining, dynamic balancing correction can be performed on couplings to ensure smooth and low-vibration operation at high speeds. This makes them suitable for high-rotation and high-precision transmission applications.
Machining with real-time monitoring for consistency.
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Our state-of-the-art CNC machines work with high precision, making parts from raw materials. 5‑axis simultaneous machining handles complex geometries in one setup.
If needed, we do finishing like polishing and plating. Complex parts are carefully packaged with custom inserts to protect delicate features during transit.
