Discount Absolute Geometric Stability Factory, Service

Sub-Micron CNC Solutions for Laser Systems, Fiber Optics, and High-Precision Metrology At XXY, we provide the physical foundation for light. We specialize in machining monolithic laser cavities, mirror mounts, and photonic benches from thermally stable alloys like Invar and Kovar. Our facility is optimized to deliver the mirror-smooth surface finishes and sub-micron flatness required for the most sensitive optical paths on earth.

Product Description

We're an ISO 9001:2015 certified CNC machining manufacturer. With years of experience, we deliver quality parts on time and within budget. Our advanced facilities handle small - batch to large - scale projects. We keep investing in tech to meet customer needs.

Optic Positioning & Alignment

💡 Photonic Alignment Benches

Sub-micron flat boards for high-speed fiber-to-chip coupling. Featuring modular grid patterns with absolute positional repeatability (±0.001mm).

💡 Mirror Gimbal Mounts

Lightweight, ultra-stiff flexure mounts for multi-axis optic positioning. Machined from monolithic Titanium or Be-Cu for zero-hysteresis performance.

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Photonic Alignment Bench Part
Mirror Gimbal Mount Component
Optic Positioning Base

Extreme Precision Capabilities

🔍 Mirror-Smooth Surfaces

Achieving Ra 0.05 internal surface finishes through specialized diamond-tooling and high-frequency milling. We eliminate the need for secondary polishing in critical laser cavities.

🔍 Sub-Micron Flatness

Machining mounting datums and optical benches with flatness within 0.001mm. We ensure perfect coplanarity for multi-lens arrays and high-precision fiber alignment.

🔍 Invar & Kovar Specialist

Mastering zero-expansion alloys essential for thermally stable optics. We utilize deep-cryogenic stress relief to ensure components maintain their geometry over decades of service.

Invar Precision Part
Precision CNC Machined Base
Optical Cavity System

Laser Cavities & Optical Verification

⚡ Monolithic Laser Cavities

High-precision internal pockets designed for perfect beam resonance. Machined from solid Al-6061 or Kovar with ultra-smooth internal walls.

⚡ Interferometric Verification

Quantifying surface morphology and flatness using non-contact laser interferometry. Every optic bench is delivered with a 3D topographic flatness map.

Precision Manufacturing Flow

01

Optical DfM Review

Our engineers conduct a digital audit of your optic paths, ensuring clear tool access for internal mirror mounts and alignment datums.

02

Ultra-Stable Sourcing

Procuring source-verified Invar 36 and Kovar with 100% heat-lot traceability, ensuring zero inclusions or thermal-expansion drift.

03

Low-Stress CAM

Utilizing shallow-cut toolpaths and high-frequency spindles to minimize surface stress induction, preserving the part's crystalline stability.

04

Flexure Workholding

Designing custom mandrels and air-bearing workholding to protect delicate optical cavities from mechanical distortion during 5-axis milling.

05

Micron-Execution

Executing 5-axis paths with real-time thermal compensation to maintain sub-micron repeatability throughout the delicate machining cycle.

06

Interferometric Audit

100% verification of surface flatness using laser trackers and CMM. We provide digital topography maps for every optical interface.

07

Surface Passivation

Multi-stage aqueous cleaning and ultrasonic de-burring to remove all trace hydrocarbons, essential for high-power laser environments.

08

Clean-Room Logistics

Parts are cleaned, double-bagged in nitrogen-purged film, and delivered with a full quality dossier, ready for immediate optical assembly.

Engineering for the Control of Light

High-Precision Hydraulic Manifold

🛡️ Clean-Zone Deburring

Microscopic hand-deburring in a controlled environment to ensure zero particulate contamination for vacuum-sealed optical systems.

🛡️ Deep-Cryogenic Stress Relief

Multi-stage thermal cycling to eliminate residual machining stresses. Essential for preventing dimensional creep in high-precision laser cavities.

High Stability CNC Part
Optomechanics Housing
High-Tolerance Optic Support

Total Geometric Continuity: From Waveguide Design to Physical Bench

±0.002mm Internal Apertures
Ra 0.1 Mirror Surface Finish
Helium Mass-Spec Validated Seals
Thin-Walled Flexure Geometry
Sub-Second Angular Datums
Non-Magnetic Coating Stability
Cryogenic-Stable Invar Base
Zero-Burr Micro-Tapped Holes
Deep-Deep Hole Boring (Ø0.5mm)

Frequently Asked Questions

? What tolerances can you achieve on optical alignment benches?

We achieve absolute positional repeatability of up to ±0.001mm and flatness tolerances within 0.001mm to ensure optical alignment integrity.

? How do you prevent dimensional creep in Invar & Kovar parts?

We utilize deep-cryogenic stress relief via multi-stage thermal cycling to eliminate residual stresses, guaranteeing long-term geometrical stability over decades of service.

? Can you produce mirror-smooth surfaces without manual polishing?

Yes, we achieve internal surface finishes down to Ra 0.05 using specialized diamond-tooling and high-frequency milling, eliminating secondary polishing for critical laser cavities.

? How do you ensure optical parts are free from particulate contamination?

We carry out microscopic hand-deburring in a controlled environment followed by surface passivation. The finished parts are then double-bagged in nitrogen-purged film.

? What type of quality verification do you provide?

We perform non-contact laser interferometry for surface morphology and flatness auditing, providing a digital 3D topographic flatness map for every optical interface.

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